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RAL1015 light ivory electrostatic thermoset powder coating for Hospital Equipment
Powder coating is a dry finishing process, using finely ground particles of pigment and resin that are generally electrostatically charged and sprayed onto electrically grounded parts. The charged powder particles adhere to the parts and are held there until melted and fused into a smooth coating in a curing oven. Before coating, the parts to be coated are first pretreated similarly to conventional liquid coated parts. The pretreatment process is normally conducted in series with the coating and curing operations.
There is essentially two common ways of applying powder coating: by electrostatic spray and by fluidized bed powder coating. There are several other processes that have been developed, but they are far less used. These include flame spraying, spraying with a gun, airless hot spray, and coating by electophoretic deposition.
Thermosetting powder coatings are based on lower molecular weight solid resins, and melt when exposed to heat. After they flow into a uniform thin layer, however, they chemically crosslink within themselves or with other reactive components to form a reaction product of much higher molecular weight. These newly formed materials are heat stable and, unlike the thermoplastic products after curing, will not soften back to the liquid phase when heated. Thermosetting powders are derived from three generic types of resins: epoxy, polyester and acrylic. From these resin types, several coating systems are derived. Resins used in thermosetting powders can be ground into fine particles necessary for spray application and a thin film finish. Most of the technological advancements in recent years have been with thermosetting powders.
Thermoset Pros
Testing Items | Standard | Data |
Appearance | Flat And Smooth | |
Coating Thickness | GB/T6554-2003 | 50~70mm |
Gloss(60°) | GB/T9754-2007 | From 2%~100% to All Gloss |
Impact Resistance | GB/T1732-1993 | 50kg.cm |
Bending Performance | GB/T6742-2007 | 2mm |
Cupping Test | GB/T9753-2007 | 8mm |
Adhesion Force | GB/T9286-1998 | 0 Grade |
Hardness | GB/T6739-2006 | 2H |
Resistant to Salt Test (1000 Hours) | GB/T1771-2007 | No Change For Coating Appearance |
Humidity And Heat Resistance Test (1000 Hours) | GB/T1740-2007 | No Change For Coating Appearance |
Chemical Medium Resistance (240 Hours) 5%H2SO4 5%HCl 5%NaOH 5%NaCl | GB/T1763-1979 |
No Change For Coating Appearance No Change For Coating Appearance No Change For Coating Appearance No Change For Coating Appearance |
Heat Resistance | GB/T1735-2009 | It Can Reach Between 220℃/20minutes And 240℃/40minutes According To Color And Different Requirement |
Artificial Accelerated Aging Test (1000 Hours) (Outdoor) | GB/T1865-2009 | No Change For Coating Appearance |